ВЛИЯНИЕ ВАРЬИРОВАНИЯ РАССТОЯНИЯ НАПЫЛЕНИЯ НА СТРУКТУРНО-ФАЗОВОЕ СОСТОЯНИЕ И МЕХАНО-ТРИБОЛОГИЧЕСКИЕ СВОЙСТВА ПОКРЫТИЙ НА ОСНОВЕ 86WC-10CO-4CR, ПОЛУЧЕННЫХ МЕТОДОМ HVOF
https://doi.org/10.52676/1729-7885-2024-3-91-104
Аннотация
В работе приводятся результаты металлографического и трибологического исследования покрытий 86WC-10Co-4Cr, полученных методом HVOF на установке Termikа-3 при варьировании расстояния напыления. Изучается влияние расстояния напыления на микроструктуру покрытия, фазовый состав, а также механические и трибологические свойства. Фазовый состав, микроструктура и распределение элементов анализировались с применением методов рентгеновской дифракции (РФА), сканирующей электронной микроскопии (СЭМ) и энергодисперсионной спектроскопии (ЭДС). Твердость образцов измерялась на микротвердомере по методу Виккерса, коэффициент трения и степень износа исследовались с использованием измерителя трения и износа. Согласно результатам исследования, установлено, что оптимальным расстоянием напыления для нанесения покрытий 86WC-10Co-4Cr с улушенными характеристиками износостойкости и твердости, а также с низкой пористостью, является 300 мм.
Ключевые слова
Об авторах
Б. К. РахадиловКазахстан
Усть-Каменогорск
Н. Муктанова
Казахстан
Усть-Каменогорск
Д. Н. Какимжанов
Казахстан
Усть-Каменогорск
Список литературы
1. Шеров К.Т., Габдысалык Р. Анализ и исследование проблемы изготовления крупных задвижек для магистральных трубопроводов // Труды университета. Караганда: Изд-во КарГТУ. – 2018. – №1 (70) – С.13-17. [Sherov K.T., Gabdysalyk R. Analiz i issledovanie problemy izgotovleniya krupnykh zadvizhek dlya magistral'nykh truboprovodov // Trudy universiteta. Karaganda: Izd-vo KarGTU. – 2018. – No. 1 (70) – P.13-17.] (In Russ.)
2. https://www.youtube.com/watch?v=wg5IZN2noH0
3. https://www.uzpa.kz/about/
4. Полосков С. С. Проблемы наплавки уплотнительных поверхностей трубопроводной арматуры и пути их решения // Вестник Донского государственного технического университета. – 2019. – Т. 19. – № 4. – C. 349– 356. [Poloskov S. S. Problemy naplavki uplotnitel'nykh poverkhnostey truboprovodnoy armatury i puti ikh resheniya // Vestnik Donskogo gosudarstvennogo tekhnicheskogo universiteta. – 2019. – Vol. 19. – No. 4. – P. 349– 356.] (In Russ.)
5. Туков С.А., Корчагина М.В., Киреев С.О. Проблемы герметичности шаровых кранов и методы их решения // Донской государственный технический университет. – 2018. – С. 12–15. [Tukov S.A., Korchagina M.V., Kireev S.O. Problemy germetichnosti sharovykh kranov i metody ikh resheniya // Donskoy gosudarstvennyy tekhnicheskiy universitet. – 2018. – P. 12–15.] (In Russ.)
6. http://www.indmet.ru/tech/vyisokoskorostnoegazotermicheskoe-napyilenie-hvof
7. Keshavamurthy R., Sudhan M.D., Kumar A., Ranjan V., Singh P., Singh A. Wear behaviour of hard chrome and tungsten carbide-HVOF coatings // MaterialsToday: proceedings. – 2018. –Vol. 5. – P.24587–24594. https://doi.org/10.1016/j.matpr.2018.10.256
8. Kumar H., Chittosiya Ch., Shukla V.N. HVOF Sprayed WC Based Cermet Coating for Mitigation of Cavitation, Erosion & Abrasion in Hydro Turbine Blade // MaterialsToday: Proceedings. – 2018. –Vol.5. – P.6413–6420. https://doi.org/10.1016/j.matpr.2017.12.253
9. Li G.P., Peng Y.B., Yan L.W., Xu T., Long J.Z., Luo F.H. Effects of Cr concentration on the microstructure and properties of WC-Ni cemented carbides // Journal of Materials Research and Technology. – 2020. – Vol. 9. – P. 902– 907. https://doi.org/10.1016/j.jmrt.2019.11.030
10. Дружнова Я.С. Развитие методов газотермического напыления упрочняющих покрытий на основе карбидов вольфрама и хрома (обзор) // Труды ВИАМ. – 2022. – № 10 (116). (In Russ.)
11. Jianxing Yu, Xin Liu, Yang Yu, Haoda Li, Pengfei Liu, Kaihang Huang and Ruoke Sun. Research and Application of High-Velocity Oxygen Fuel Coatings // Coatings. – 2022. – Vol. 12(6). – P. 828. https://doi.org/10.3390/coatings12060828
12. Samodurova, M., Shaburova, N., Samoilova, O., Moghaddam A.O., Pashkeev K., Ul’yanitckiy V., Trofimov E. Properties of WC–10%Co–4%Cr Detonation Spray Coating Deposited on the Al–4%Cu–1%Mg Alloy // Materials. – 2021. – Vol. 14(5). https://doi.org/10.3390/ma14051206
13. Ghadami F., Sabour Rouh Aghdam A. Improvement of high velocity oxy-fuel spray coatings by thermal posttreatments: A critical review // Thin Solid Films. – 2019. – Vol. 678. – P. 42–52. https://doi.org/10.1016/j.tsf.2019.02.019
14. S. Hong, Y.P. Wu, Q. Wang, G.B. Ying, G.Y. Li, W.W. Gao, B. Wang, and W.M. Guo. Microstructure and Cavitation-Silt Erosion Behavior of High-Velocity Oxygen-Fuel (HVOF) Sprayed Cr3C2-NiCr Coating // Surface and Coatings Technology. – 2013. – Vol. 225. – P.85–91. https://doi.org/10.1016/j.surfcoat.2013.03.020
15. M. Gui, R. Eybel, B. Asselin, S. Radhakrishnan, and J. Cerps. Influence of Processing Parameters on Residual Stress of High Velocity Oxy-Fuel Thermally Sprayed WC-Co-Cr Coating // Journal of Materials Engineering and Performance. – 2012. – Vol. 21(10). – P.2090–2098. https://doi.org/10.1007/s11665-012-0134-2
16. J.K.N. Murthy, B. Venkataraman. Abrasive wear behaviour of WC–CoCr and Cr3C2–20(NiCr) deposited by HVOF and detonation spray processes // Surface and Coatings Technology. – 2006. – Vol. 200(8). – P. 2642– 2652. https://doi.org/10.1016/j.surfcoat.2004.10.136
17. D.W. Wheeler, R.J.K. Wood. Erosion of hard surface coatings for use in offshore gate valves // Wear. – 2005. – Vol. 258. – Issues 1–4. – P. 526–536. https://doi.org/10.1016/j.wear.2004.03.035
18. V. Ulmanu, M. Bădicioiu, M. Călţaru and etc. Research regarding the hard-facing of petroleum gate valves by using high velocity oxygen fuel technology // Journal of the Balkan Tribological Association. – 2010. Vol. 16(4). – P. 551–557
19. M. Caltaru, M. Badicioiu, R. G. Ripeanu. Establishing the tribological behaviour of HVOF hardfacing applied at petroleum gate valves // Journal of the Balkan Tribological Association. – 2013. – Vol. 19. – No 3. – P. 448–460.
20. Hemant Kumar, Chetan Chittosiya, V.N. Shukla. HVOF Sprayed WC Based Cermet Coating for Mitigation of Cavitation, Erosion & Abrasion in Hydro Turbine Blade // MaterialsToday: Proceedings. – 2018. – Vol. 5. – Issue 2. – Part 1. – P. 6413–6420. https://doi.org/10.1016/j.matpr.2017.12.253
21. S. Tan, J.A. Wharton, and R.J.K. Wood. Solid Particle Erosion Corrosion Behaviour of a Novel HVOF Nickel Aluminium Bronze Coating for Marine ApplicationsCorrelation Between Mass Loss and Electrochemical Measurements // Wear. – 2005. – Vol. 258. – P. 629–640. https://doi.org/10.1016/j.wear.2004.02.019
22. Thakur and N. Arora. Sliding and Abrasive Wear Behavior of WC-CoCr Coatings with Different Carbide Sizes // Journal of Materials Engineering and Performance. – 2013. – Vol. 22(2). – P. 574–583. https://doi.org/10.1007/s11665-012-0265-5
23. W. Zo´rawski and S.J. Skrzypek. Tribological Properties of Plasma and HVOF-Sprayed NiCrBSi-Fe2O3 Composite Coatings // Surface and Coatings Technology. – 2013. – Vol. 220. – P. 282–289. https://doi.org/10.1016/j.surfcoat.2012.09.057
24. You Yu, Yuping Wu, Sheng Hong, Jiangbo Cheng, Shuaishuai Zhu, Hongyu Li. Microstructure and wear behavior of the (AlCoCrFeNi)x/(WC–10Co)1-x composite coatings produced via high velocity oxy-fuel thermal spraying // Ceramics International. – 2023. – Vol. 49. – Issue 17. – Part B. – P. 28560–28570. https://doi.org/10.1016/j.ceramint.2023.06.148
25. X. Ding, X.-D. Cheng, J. Shi, C. Li, C.-Q. Yuan, Z.-X. Ding. Influence of WC size and HVOF process on erosion wear performance of WC-10Co4Cr coatings // The International Journal of Advanced Manufacturing Technology. – 2018. https://doi.org/10.1007/s00170-017-0795-y
26. B. Song, Z. Pala, K. Voisey, T. Hussain. Gas and liquidfuelled HVOF spraying of Ni50Cr coating: microstructure and high temperature oxidation // Surface and Coatings Technology. – 2017. – Vol. 318. – P. 224–232. https://doi.org/10.1016/j.surfcoat.2016.07.046
27. G.R. Holcomb. Calculation of reactive-evaporation rates of chromia // Oxidation of Metals. – 2008. – Vol. 69. – P. 163–180.
28. A. Karimi, C. Verdon, G. Barbezat. Microstructure and hydroabrasive wear behaviour of high-velocity oxy-fuel thermally sprayed WC–Co (Cr) coatings // Surface and Coatings Technology. – 1993. – Vol. 57. – Issue 1. –P. 81–87. https://doi.org/10.1016/0257-8972(93)90340-T
29. Kim, H.J., Kweon, Y.G. and Chang, R.W. Wear and Erosion Behavior of Plasma-Sprayed WC-Co Coatings // Journal of Thermal Spray Technology. – 1994. – Vol. 3. – P. 169–178.
30. Suresh Babu, P., Basu, B. and Sundararajan, G. Abrasive Wear Behavior of Detonation Sprayed WC-12Co Coatings: Influence of Decarburization and Abrasive Characteristics // Wear. – 2010. – Vol. 268. – P. 1387– 1399. https://doi.org/10.1016/j.wear.2010.02.013
31. Kumari, K., Anand, K., Bellacci, M. and Giannozzi, M. Effect of Microstructure on Abrasive Wear Behavior of Thermally Sprayed WC-10Co-4Cr Coatings // Wear. – 2010. – Vol. 268. – P. 1309–1319. https://doi.org/10.1016/j.wear.2010.02.001
32. Maharajan S., Michael Thomas Rex F., Ravindran D., Rajakarunakaran S. Erosive and corrosive wear performance and characterization studies of plasmasprayed WC/Cr3C2 coating on SS316 // Applied Ceramic Technology. – 2022. https://doi.org/10.1111/ijac.14118
33. Bhosale D.G., Ram Prabhu T., Rathod W.S. Sliding and erosion wear behaviour of thermal sprayed WC-Cr3C2-Ni coatings // Surface and Coatings Technology. – 2020. – Vol. 400. https://doi.org/10.1016/j.surfcoat.2020.126192
34. Vats A, Patnaik A., Meena M.L, Shringi D. Role of microfactors on microstructure and on the tribological performance of HVOF coatings: A review // IOP Conference Series: Materials Science and Engineering. – 2021. https://doi.org/10.1088/1757-899X/1017/1/012010
35. Robert J.K. Wood, S. Herd, Mandar R. Thakare. A critical review of the tribocorrosion of cemented and thermal sprayed tungsten carbide // Tribology International. – 2018. – P. 491–509. https://doi.org/10.1016/j.triboint.2017.10.006
36. Zhou W.X., Zhou K.S., Li Y.X., Deng C.M., Zeng K.L. High temperature wear performance of HVOF-sprayed Cr3C2-WC-NiCoCrMo and Cr3C2-NiCr hardmetal coatings // Applied Surface Science. – 2017. – Vol. 416. – P. 33– 44. https://doi.org/10.1016/j.apsusc.2017.04.132
37. Gopi R., Saravanan I., Devaraju A., Ponnusamy P. Tribological behaviour of thermal sprayed high velocity oxy-fuel coatings on tungsten carbide – A review // Materials Today: Proceeding. – 2020. – Vol. 39. – P. 292– 295. https://doi.org/10.1016/j.matpr.2020.07.133
38. Picas J.A. [et al.]. Microstructure and wear resistance of WC–Co by three consolidation processing techniques // International Journal of Refractory Metals and Hard Materials. – 2009. – Vol. 27. – P. 344–349. https://doi.org/10.1016/j.ijrmhm.2008.07.002
39. H.J.C. Voorwaldb, R.C. Souzaa, W.L. Pigatinc, M.O.H. Cioffi. Evaluation of WC–17Co and WC–10Co–4Cr thermal spray coatings by HVOF on the fatigue and corrosion strength of AISI 4340 steel // Surface & Coatings Technology. – 2005. – Vol. 190. – Issues 2–3. – P. 155–164. https://doi.org/10.1016/j.surfcoat.2004.08.181
40. Richard De Medeiros Castro, Luiz Carlos De Cesaro Cavaler et al. Revestimento WC depositado por aspersão térmica (HVOF) como alternativa ao cromo duro eletrodepositado aplicados em equipamentos hidráulicos // Revista Iberoamericana de Ingeniería Mecánica. – 2015. – Vol. 19. – No. 2. – P. 27–42.
41. Dent, A.H., S. DePalo, and S. Sampath. Examination of the wear properties of HVOF sprayed nanostructured and conventional WC-Co cermets with different binder phase contents // Journal of Thermal Spray Technology. – 2002. – Vol. 11(4). – P. 551–558.
42. Holmberg, K. and A. Matthews. Coating Tribology: Properties, Mechanisms, Techniques and Applications in Surface Engineering // Tribology and Interface Engineering. – 2009.
43. N. Ma, L. Guo, Z. Cheng, H. Wu, F. Ye, K. Zhang, Improvement on mechanical properties and wear resistance of HVOF sprayed WC- 12Co coatings by optimizing feedstock structure // Applied Surface Science. – 2014. – Vol. 320. – P. 364–71. https://doi.org/10.1016/j.apsusc.2014.09.081
44. Laukkanen, A., et al. Tribological contact analysis of a rigid ball sliding on a hard coated surface, Part III: Fracture toughness calculation and influence of residual stresses // Surface and Coatings Technology. – 2006. – Vol. 200. – Issues 12–13. – P. 3824–3844. https://doi.org/10.1016/j.surfcoat.2005.03.042
45. https://plasmascience.kz/ru/nczp/oborudovaniya
46. Установка высокоскоростного напыления HVOF Termika-3 // Техническое описание и инструкция по эксплуатации, г. Санкт-Петербург. – 2021. [Ustanovka vysokoskorostnogo napyleniya HVOF Termika-3 // Tekhnicheskoe opisanie i instruktsiya po ekspluatatsii, g. Sankt-Peterburg. – 2021.] (In Russ.)
47. Fauchais P.L., Heberlein J.V.R., Boulos M.I. Thermal Spray Fundamentals, From Powder to Part. Springer. – 2014.
48. A. Agu¨ero, F. Camo´n, J. Garcı´a de Blas, J.C. del Hoyo, R. Muelas, A. Santaballa, S. Ulargui, and P. Valle´s. HVOF-Deposited WCCoCr as Replacement for Hard Cr in Landing Gear Actuators // Journal of Thermal Spray Technology. – 2011. https://doi.org/10.1007/s11666-011-9686-1
49. Wang, Q.; Zhong, Y.; Li, H.; Wang, S.; Liu, J.; Wang, Y.; Ramachandran, C.S. Effect of Cobalt and Chromium Content on Microstructure and Properties of WC-Co-Cr Coatings Prepared by High-Velocity Oxy-Fuel Spraying // Materials. – 2023. – Vol. 16. – P. 7003. https://doi.org/10.3390/ma16217003
50. Marina Magnania, Patrícia Hatsue Suegamaa, Abel André Cândido Reccob, Josep Maria Guilemanyc, Cecílio Sadao Fugivaraa, Assis Vicente Benedettia. WC-CoCr coatings sprayed by high velocity oxygen-fuel (HVOF) flame on AA7050 aluminum alloy: electrochemical behavior in 3.5% NaCl solution // Materials Research. – 2007.
51. А.С. Курлов, А.И. Гусев. Фазовые равновесия в системе W-C и карбиды вольфрама // Успехи химии. – 2006. – № 75 (7). [A.S. Kurlov, A.I. Gusev. Fazovye ravnovesiya v sisteme W-C i karbidy vol'frama // Uspekhi khimii. – 2006. – No. 75 (7).] (In Russ.)
52. Q. Wang, Z. Tang, and L. Cha. Cavitation and Sand Slurry Erosion Resistances of WC-10Co-4Cr Coatings // J. Mater. Eng. Perform. – 2015. – Vol. 24(6). – P. 1–9. https://doi.org/10.1007/s11665-015-1496-z
53. Kuznetsova G (2005). Qualitative X-ray phase analysis. Course of lectures. Irkutsk, 28. (In Russ.)
54. Wang, Q.; Zhong, Y.; Li, H.; Wang, S.; Liu, J.; Wang, Y.; Ramachandran, C.S. Effect of Cobalt and Chromium Content on Microstructure and Properties of WC-Co-Cr Coatings Prepared by High-Velocity Oxy-Fuel Spraying. Materials 2023, 16, 7003. https://doi.org/10.3390/ma16217003
55. Ji Liu, Tongzhou Chen, Chengqing Yuan, Xiuqin Bai. Performance Analysis of Cavitation Erosion Resistance and Corrosion Behavior of HVOF-Sprayed WC-10Co4Cr, WC-12Co, and Cr3C2-NiCr Coatings // J Therm Spray Tech. – 2020. https://doi.org/10.1007/s11666-020-00994y
56. Wang, Q.; Zhang, S.-Y.; Cheng, Y.-L.; Xiang, J.; Zhao, X.-Q.; Yang, G.-B. Wear and corrosion performance of WC-10Co4Cr coatings deposited by different HVOF and HVAF spraying processes // Surf. Coat. Technol. – 2013. – Vol. 218. – P. 127–136.
57. Picas, J.A.; Punset, M.; Baile, M.T.; Martín, E.; Forn, A. Effect of oxygen/fuel ratio on the in-flight particle parameters and properties of HVOF WC-CoCr coatings // Surf. Coat. Technol. – 2011. – Vol. 205. – P. 364–368.
58. Chen, X.; Li, C.-D.; Gao, Q.-Q.; Duan, X.-X.; Liu, H. Comparison of Microstructure, Microhardness, Fracture Toughness, and Abrasive Wear of WC-17Co Coatings Formed in Various Spraying Ways // Coatings. – 2022. – Vol. 12. – P. 814.
59. G.S. Pisarenki, V.A. Borisenko, and Y.A. Kashtalyan, Effect of Temperature on the Hardness and Modulus of Elasticity of Tungsten and Molybdenum in the Temperature Range of 20 to 2700C // Sov. Powder Metall. Met. Ceram. – 1962. Vol. 5. – P. 371–372. (In Russ.)
Рецензия
Для цитирования:
Рахадилов Б.К., Муктанова Н., Какимжанов Д.Н. ВЛИЯНИЕ ВАРЬИРОВАНИЯ РАССТОЯНИЯ НАПЫЛЕНИЯ НА СТРУКТУРНО-ФАЗОВОЕ СОСТОЯНИЕ И МЕХАНО-ТРИБОЛОГИЧЕСКИЕ СВОЙСТВА ПОКРЫТИЙ НА ОСНОВЕ 86WC-10CO-4CR, ПОЛУЧЕННЫХ МЕТОДОМ HVOF. Вестник НЯЦ РК. 2024;(3):91-104. https://doi.org/10.52676/1729-7885-2024-3-91-104
For citation:
Rakhadilov B.K., Muktanova N., Kakimzhanov D.N. INFLUENCE OF VARYING THE SPRAYING DISTANCE ON THE STRUCTURAL-PHASE STATE AND MECHANOTRIBOLOGICAL PROPERTIES OF 86WC-10Co-4Cr-BASED COATINGS OBTAINED BY THE HVOF METHOD. NNC RK Bulletin. 2024;(3):91-104. (In Russ.) https://doi.org/10.52676/1729-7885-2024-3-91-104